SAP Manufacturing Execution (SAP ME)

SAP Manufacturing Execution (SAP ME), now part of SAP Digital Manufacturing Cloud (SAP DMC), is a comprehensive manufacturing execution system designed for discrete manufacturing industries including automotive, electronics, aerospace, industrial machinery, and high-tech manufacturing.

Production Order Management & Execution

  • Work order release from SAP ERP to shop floor
  • Production order tracking real-time status and progress
  • Operation sequencing routing and work center assignments
  • Shop Floor Control (SFC) order release, start, complete, scrap, hold
  • Work-in-Process (WIP) tracking real-time location and status
  • Production scheduling finite capacity scheduling integration
  • Split and merge operations flexible lot management
  • Rework processing defect repair and reprocessing

Quality Management & Inspection

  • In-line quality inspections automated inspection points
  • Statistical Process Control (SPC) control charts and trend analysis
  • Defect tracking nonconformance recording and classification
  • Corrective Action / Preventive Action (CAPA) root cause analysis
  • Quality notifications integration with SAP QM module
  • Sampling plans inspection lot determination
  • Certificate of Analysis (CoA) automated quality documentation
  • Inspection data collection digital forms and checklists

Material Management & Traceability

  • Material tracking barcode and RFID scanning
  • Component consumption bill of material (BOM) validation
  • Lot and serial number tracking forward/backward traceability
  • Genealogy complete as-built records
  • Material substitution alternate component usage
  • Kitting and staging pre-assembly material preparation
  • Expiration date management FIFO/FEFO enforcement
  • Inventory transactions goods issue and goods receipt

Electronic Work Instructions & Visualization

  • Paperless manufacturing digital work instructions
  • Visual aids images, videos, 3D models, PDFs
  • Step-by-step guidance operator prompts and validations
  • Multilingual support localized instructions
  • Torque specifications integrated with tools
  • Assembly verification component presence detection
  • Electronic signatures operator confirmation and approval
  • Version control engineering change order (ECO) management

Equipment Integration & OEE

  • Equipment integration PLC, SCADA, CNC machine connectivity
  • Real-time data collection automated production data capture
  • Overall Equipment Effectiveness (OEE) availability, performance, quality metrics
  • Downtime tracking reason codes and root cause
  • Tool management tool life monitoring and calibration
  • Predictive maintenance condition-based alerts
  • Machine utilization capacity planning and scheduling
  • Energy monitoring power consumption tracking

SAP Integration & Analytics

  • SAP ERP integration bidirectional S/4HANA and ECC integration
  • Master data synchronization materials, BOMs, routings, work centers
  • Confirmations and backflush automatic goods movement posting
  • Plant data collection labor, material, and machine data to SAP PP/QM
  • Dashboard and reporting real-time production KPIs
  • SAP Analytics Cloud integration advanced analytics and AI
  • Custom POD (Production Operator Dashboard) configurable UI
  • Compliance reporting FDA 21 CFR Part 11, IATF 16949, AS9100

Transform Your Shop Floor with SAP Manufacturing Execution

Achieve real-time production visibility, paperless operations, and complete traceability with SAP ME. Seamlessly integrate shop floor operations with SAP ERP for Industry 4.0 excellence.

Request SAP ME Implementation